The outdoor lamps are applied in outdoor parks, gardens, and concerts, the outdoor lamp’s plastic shell should be durable, weather-resistant, and insulated. The outdoor lamp’s plastic shell is an important component that not only protects the inner workings but also contributes to the overall aesthetic appeal of the fixture. Our company is a professional custom manufacturer. In this post, we will introduce high-quality outdoor lamp plastic shells, such as the materials, the structure, and the manufacturing process.
The Outdoor Lamp’s Plastic Shell Features
Our outdoor lamp’s plastic shell is crafted from high-quality polycarbonate, a material renowned for its exceptional durability and resilience. Polycarbonate offers several key benefits:
Durability: This plastic shell is highly resistant to impact, making it an ideal choice for outdoor environments where lamps may be exposed to accidental bumps or falls.
Weather Resistance: The custom shell is engineered to withstand extreme temperatures, heavy rain, and UV rays, ensuring that the lamp maintains its integrity and performance over time.
Lightweight: The custom plastic shell is lightweight and easy to install and maintain.
Erye Outdoor Lamp’s Shell Structure
Our custom-designed outdoor lamp’s plastic shell can be divided into three distinct layers, each crafted with precision and functionality in mind.
1. Rear Shell
The rear shell serves as the foundational component of the outdoor lamp, designed to support the electrical circuit and wiring securely. Our rear shells can be tailored to various shapes, including rectangular and cubic designs, to meet specific project requirements.
Custom Dimensions: We offer flexibility in sizing, with dimensions that can range from:
Length: 10-100 cm
Width: 5-20 cm
Height: 5-20 cm
2. Middle Reflector
The middle layer features a high-performance reflector plate, designed to optimize light output and efficiency.
Typically rectangular, the reflector is strategically shaped with a concave inward profile to focus and direct light effectively, increasing brightness and visibility. The dimensions of the reflector are precisely aligned with the maximum size of the rear shell, ensuring seamless integration and optimal performance.
3. Lamp Cover
The lamp cover is crafted from high-quality transparent material, designed to protect while allowing maximum light transmission.
The cover is engineered to be 2mm smaller than the rear shell on all sides, facilitating a secure fit that prevents moisture and debris from entering the lamp. The lamp covers can be customized in various finishes and colors to match the design preferences of our clients.
4. Additional Features
The rear shell and lamp cover are equipped with corresponding screw holes at each corner, significantly increasing the structural integrity and stability of the plastic shell. This design feature ensures that the lamp remains securely assembled, even in challenging outdoor environments.
Erye Outdoor Lamp’s Plastic Shell Material Selection
At Erye, we prioritize the quality and durability of our outdoor lamp shells by selecting a premium PC+ABS blended plastic for manufacturing. This material choice is driven by its exceptional properties, making it ideal for outdoor applications. Here are the key advantages of using PC+ABS blended plastic:
1. Corrosion and Oxidation Resistance
Our PC+ABS blend is engineered to withstand the harshest outdoor conditions, including heavy rain, strong winds, and intense sunlight. This material is resistant to corrosion and oxidation, ensuring that the outdoor lamp shell maintains its integrity and appearance over time.
2. Exceptional Strength and Lightweight
Once the blended plastic is molded and cooled, it exhibits remarkable strength comparable to that of metal. However, it is significantly lighter, making it easier to handle and install. This combination of strength and lightweight properties ensures that our outdoor lamps are both durable and convenient for various applications.
3. Ease of Installation
The lightweight nature of the PC+ABS blend facilitates easy installation, especially in elevated or hard-to-reach areas. This makes our outdoor lamp shells ideal for hanging or mounting, providing flexibility in design and placement.
4. Recyclability
Our PC+ABS blended plastic is fully recyclable, contributing to reduced waste and environmental impact. By choosing our products, customers can feel confident that they are making an eco-friendly choice.
5. High Flexibility and Durability
The flexibility of the PC+ABS material ensures that the outdoor lamp shells are resistant to cracking and breaking, even under stress or impact. This durability translates to a longer lifespan for the products, providing reliable performance for years to come.
6. Customizable Molding
One of the standout features of PC+ABS blended plastic is its ease of shaping when heated. This allows us to create a wide variety of designs tailored to our customers’ specifications. Our injection molding process enables us to produce unique shapes and styles, ensuring that each outdoor lamp shell meets specific functional and aesthetic requirements.
Each material selection we make is based on a thorough analysis of functional needs, environmental conditions, customer requirements, and our experience in the industry.
Outdoor Lamp Shell Custom Manufacturing Process
At Erye, we are dedicated to delivering high-quality custom outdoor lamp shells tailored to our clients’ specific needs. Our comprehensive manufacturing process ensures that each product meets the highest standards of quality and functionality. Here’s an overview of our custom manufacturing process:
1. Material Selection Based on Client Needs
We begin by assessing our clients’ requirements and the intended working environment for the outdoor lamps. Based on this information, we offer a variety of material options to ensure optimal performance and durability in the specific conditions where the lamps will be used.
2. Mold Construction and Sample Testing
Once we have the design specifications, we create molds based on the client’s design drawings or samples. After the molds are constructed, we produce initial samples for testing. These samples undergo rigorous evaluations to ensure they meet all functional and aesthetic requirements. Once testing is completed, we proceed to large-scale production.
3. Injection Molding Process
In this stage, we utilize advanced injection molding techniques. The selected plastic material is fed into an injection molding machine, where a screw mechanism pushes the plastic into a molten state. Once the plastic is heated to the appropriate temperature, it is injected into the outdoor lamp molds to take shape.
4. Cooling and Demolding
After the molten plastic is injected into the molds, it undergoes a controlled cooling process. This cooling phase is crucial as it enhances the strength and durability of the final product. Once the cooling is complete, the molded shells are carefully removed from the molds.
Why Choose Us?
At Erye, we are dedicated to providing our clients with the best possible outdoor lamp plastic shell solutions. Our combination of precision manufacturing, quality assurance, high-quality materials selection, high production capacity, and competitive pricing makes us the ideal choice for businesses seeking reliable and cost-effective outdoor lamp shells. Partner with us and experience the difference in quality, service, and value that Erye offers.
